FCL 1 Report (Target : 0.64%)

Product Jan Feb Mar Apr May June July Aug Sept Oct Nov Dec YTD

FCL 2 Report (Target : 0.77%)

Product Jan Feb Mar Apr May June July Aug Sept Oct Nov Dec YTD

LM 1 Report (Target : 0.25%)

PT 1 Report (Target : 0.03%)

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PT. GRAND SUGIHARA TECHNO
Specialist in Automotive Molded Carpet

INSPECTION & TESTING EQUIPMENT CALIBRATION, VERIFICATION SCHEDULE

FR-QM 026 (rev.1)
Rev
Date
Rev Content
00
01-10-18
New Release
01
01-04-21
Replace
02
01-02-23
Replace
03
26-06-25
add tools measuring & Steel Ruler
04
16-09-25
Add tools Electronic Balance
05
Approved by,
QR Mohd Firdaus
Mohd Firdaus
Prepared by,
QR Karnadi
Karnadi
No Item Received Code No. Equipment Name Working Range Brand PIC Dept Calibration Schedule ( JAN - DEC ) 2026 Date Plan Calibration Date Actual Calibration Time Calibration (Day) Status Plan Category Validation Date Validity / month Days Left Certificate Status Institution / PIC Verification Result Remarks
JAN FEB MAR APR MAY JUN JUL AUG SEP OCT NOV DEC Start End Start End Latest Result after calibration Expired date Equipment

Status Plan Category :

Status Definition Action
A Calibration / Verification is fully completed Already complete
B Calibration / Verification delayed, but recovery plan is in place to complete activity by deadline planning Re-planning (Recovery plan review during the end of month meeting)
C Calibration / Verification not completed within the deadline planning, but there is a recovery plan Recovery plan review during the end of month meeting
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PT GRAND SUGIHARA TECHNO

DEPARTMENTAL BSC TARGETS 2026

QUALITY MANAGEMENT DEPARTMENT

V14.3

Menyusun data Dashboard dari Excel...

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PT GRAND SUGIHARA TECHNO

DEPARTMENTAL MOR TARGETS 2026

QUALITY MANAGEMENT DEPARTMENT

DETAIL COST POOR QUALITY

Total OK (2026)

0

Aktual Bulan: 0

Total SCRAP (2026)

0

Aktual Bulan: 0

SCRAP Rate (%)

0%

Rate Bulan: 0%

OUTPUT FINAL INSPECTION (PER QC)

TREN OUTPUT FINAL INSPECTION BULANAN (2026)

Output inspeksi per operator QC setiap bulan klik legenda untuk tampilkan/sembunyikan

OUTPUT FINAL INSPECTION

0

Kusdiana

FINAL INSPECTION

0

Budi Hajati

FINAL INSPECTION

0

Aditiyo S

FINAL INSPECTION

0

Idrus

FINAL INSPECTION

0
Haris

Haris

FINAL INSPECTION

0

Andri Hermawan

Leader Quality

Total Diperiksa (2026)

0

Aktual Bulan: 0

Total OK (2026)

0

Aktual Bulan: 0

Total SCRAP (2026)

0

Aktual Bulan: 0

SCRAP Rate (%)

0%

Rate Bulan: 0%

Total Qty Inspected

SCRAP PERFORMANCE - 2026

SCRAP: FINAL vs INPROSES

SCHEDULE QC INSPECTOR

PT GRAND SUGIHARA TECHNO

QUALITY MANAGEMENT DEPARTMENT

ORGANIZATION CHART

Mohd Firdaus
Mohd Firdaus
Head of Department
Karnadi
Karnadi Suhwandi
Executive
Zola
Zola Permata Sari
Executive
Andri
Andri Hermawan
Leader Quality
Budi
Budi Hajati
FINAL INSPECTION
Idrus
Idrus
FINAL INSPECTION
Kusdiana
Kusdiana
FINAL INSPECTION
Aditiyo
Aditiyo S
FINAL INSPECTION

IQC INCOMING DASHBOARD

Incoming NG IQC (2026)

0

NG IQC (TREND)

Total SCRAP (2026)

0

Aktual Bulan: 0

SCRAP Rate (%)

0%

Rate Bulan: 0%

Top 5 DEFECT (YTD)

FCL 1 Top 5 Defect (Aktual)

0% Contrib.

FCL 2 Top 5 Defect (Aktual)

0% Contrib.

LM 1 Top 5 Defect (Aktual)

0% Contrib.

PT 1 Top 5 Defect (Aktual)

0% Contrib.

Defect > 10 Pcs (YTD)

Trend Qty NG > 10 Pcs (Perlu CAR) per Bulan

REPORT REWORK DASHBOARD

Analisis Rework Part

Total REWORK (2026)

0

Aktual Bulan: 0

REWORK Rate (%)

0%

Rate Bulan: 0%

Top 5 REWORK (YTD)

Top 5 REWORK (Aktual)

Detail Log Inspeksi (Semua Line)

Tanggal Shift Model Part Name / No Qty Inspected Rework Scrap Type of defect Status

Cost of Poor Quality : FCL 1 & LINE D (2026)

Cost of Poor Quality : FCL 2 (2026)

Cost of Poor Quality : LM 1 (2026)

Cost of Poor Quality : PT 1 (2026)

PT GRAND SUGIHARA TECHNO

CUSTOMER COMPLAINT LOG 2026

Daftar keluhan pelanggan serta status penanganannya.

Filter Tahun:
Filter Bulan:
🔍

TREND LMK PT. GST (2023-2026)

TOTAL FREQ COMPLAINT (KASUS LMK) BY CUSTOMER

TOTAL QTY (PCS) COMPLAINT BY CUSTOMER

NO Complaint date Customer PIC Model Part Name / Part No. Defect description Photo Defect QTY Official Email Customer Date Request Reply LMK Actual reply LMK Plan Replacement QTY Replacement Status Keterangan Attachment Action

PT GRAND SUGIHARA TECHNO

INTERNAL COMPLAINT LOG 2026

Daftar keluhan pelanggan serta status penanganannya.

Filter Tahun:
Filter Bulan:
🔍
NO Complaint date Customer PIC Model Part Name / Part No. Defect description Photo Defect QTY Official Email Customer Date Request Reply LMK Actual reply LMK Plan Replacement QTY Replacement Status Keterangan Attachment Action

CUSTOMER QUALITY PERFORMANCE PERIODE 2025-2026

Log Data CAR

Rekapitulasi pembuatan dokumen CAR per Customer dalam periode 1 Tahun.

Kategori JAN FEB MAR APR MAY JUN JUL AUG SEP OCT NOV DEC TOTAL

Log Data 8D

Rekapitulasi pembuatan dokumen 8D per Customer dalam periode 1 Tahun.

Kategori JAN FEB MAR APR MAY JUN JUL AUG SEP OCT NOV DEC TOTAL

Arsip Dokumen CAR/8D

Kelola dokumen hasil CAR/8D per Customer.

Tambah Dokumen Baru

# Judul Dokumen Customer Tanggal Aksi

Arsip Dokumen Control

Manajemen dan penyimpanan dokumen terkait Final Inspection

Tambah Dokumen Baru

# Judul Dokumen Kategori Tanggal Aksi

Arsip Dokumen SPC & CpCpk

Kelola dokumen hasil SPC & CpCpk per Customer.

Tambah Dokumen Baru

# Judul Dokumen Customer Tanggal Aksi

Measurement System Analysis (MSA)

Modul dalam tahap persiapan (Coming Soon)

Analisis Sistem Pengukuran (GR&R, Bias, Linearity).

Schedule Measurement System Analysis (MSA)

Jadwal Pelaksanaan MSA Tahunan

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PT. GRAND SUGIHARA TECHNO

QUALITY MANAGEMENT DEPARTMENT

Schedule Measurement System Analysis (MSA)

FR-QM-057
REV DATE ITEM
0 08-06-24 Setup
APPROVED BY CHECKED BY PREPARED BY
QR Zola QR Karnadi
Zola Karnadi

1. Schedule Final Inspection

Tahun : 2026
Item / Plan M JAN FEB MAR APR MAY JUN JUL AUG SEP OKT NOV DEC PIC
W 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4
Effective Date: 1/6/2025


GST Logo

PT. GRAND SUGIHARA TECHNO

QUALITY MANAGEMENT DEPARTMENT

Schedule Measurement System Analysis (MSA)

FR-QM-057
REV DATE ITEM
0 08-06-24 Setup
APPROVED BY CHECKED BY PREPARED BY
QR Zola QR Karnadi
Zola Karnadi

2. Schedule Leader & Admin

Tahun : 2026
Item / Plan M JAN FEB MAR APR MAY JUN JUL AUG SEP OKT NOV DEC PIC
W 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4
Effective Date: 1/6/2025
Remarks :
Plan
YTB
Model
Tidak dilakukan MSA

Arsip Dokumen MSA

Kelola dokumen hasil MSA, Kehadiran, Form IATF, dll.

Tambah Dokumen Baru

# Judul Dokumen Kategori Aksi

Audit Proses

Manajemen hasil dan laporan Audit Proses Manufaktur

Download Template
NO PLAN DATE ACTUAL DATE MODEL PART NAME PROSES / MESIN AUDITOR AUDITEE REF. DOKUMEN STATUS LAMPIRAN ACTION

Audit Produk

Manajemen hasil dan laporan Audit Produk

Download Template
TANGGAL AUDIT MODEL PART NAME / NO CUSTOMER AREA AUDIT AUDITOR AUDITEE STATUS LAMPIRAN ACTION
Memuat data...

Manajemen Dokumen - Prosedur

Kelola dokumen utama dan arsip untuk Prosedur

Tambah Dokumen Master Baru

Daftar Dokumen Utama

No Judul Dokumen Kategori Aksi

Manajemen Dokumen - PIS / SIS

Kelola dokumen utama dan arsip untuk PIS / SIS

Tambah Dokumen Master Baru

Daftar Dokumen Utama

No Judul Dokumen Kategori Aksi

Manajemen Dokumen - QCPC / Control Plan

Kelola dokumen utama dan arsip untuk QCPC / Control Plan

Tambah Dokumen Master Baru

Daftar Dokumen Utama

No Judul Dokumen Kategori Aksi

Manajemen Dokumen - FMEA

Kelola dokumen utama dan arsip untuk FMEA

Tambah Dokumen Master Baru

Daftar Dokumen Utama

No Judul Dokumen Kategori Aksi

Manajemen Pengguna (Admin Only)

Tambah User Baru


Sinkronisasi OneDrive

Klik tombol di bawah setelah menambah/menghapus user agar ID baru bisa digunakan di HP/PC lain secara otomatis.

Username Password Role Aksi

Informasi Konfigurasi Host & Domain (Monitoring)

Data Domain QA

Domain QA Data

Data FTP QA

FTP QA Data
STATISTICS & MONITORING (VPS SERVER (LINUX))
Total Disk Space: 39.26 GB
Disk Space Used: 7.3 GB (18.6%)
Memory (RAM) Used: 0.87 GB / 1.92 GB (46%)
CPU Load Average: 0.0009765625 (1 min)
Network Traffic: 0.94 GB    12.08 GB
Active DB Connections: 0 (MySQL)
System Status: Online (Linux)

Cost of Poor Quality : OVERALL PERFORMANCE SCRAP

1. SCRAP PERFORMANCE YEARLY (2016-2026)

2. SCRAP PERFORMANCE MONTHLY (CURRENT YEAR 2026)

3. DETAIL BREAKDOWN BY PRODUCTION LINE

TOP 3 DEFECT FCL 1 & LINE D

TOP 3 DEFECT FCL 2

TOP 3 DEFECT LM 1

TOP 3 DEFECT PT 1

FCL 1 - QUALITY PERFORMANCE 2026
(BY LINE)

FCL 2 - QUALITY PERFORMANCE 2026
(BY LINE)

LM 1 - QUALITY PERFORMANCE 2026
(BY LINE)

PT 1 - QUALITY PERFORMANCE 2026
(BY LINE)

Manajemen Dokumen

Sistem manajemen dokumen terpusat.

Tambah Dokumen Master Baru

Daftar Dokumen Utama

No Judul Dokumen Kategori Diupload Oleh Tanggal Aksi
Loading...

Arsip Input Sistem (Galeri Bukti)

Menampilkan seluruh foto bukti dan lampiran yang masuk dari pelaporan otomatis sistem (Quality Complaints).

Defect Flow Out

Trend Komplain Pelanggan (2023 - 2026)

Trend Defect Flow Out (No. of Complaints)

Total Complaints Tahunan (2023 - 2026)

Top 3 Defect Frequency (Per Tahun)

Aktual List Komplain Pelanggan

Internal Defect

Detail Internal Defect (Semua Defect)

No Jenis Defect Total (NG + Scrap)
📊

Monitoring Re-occurrence Defect (Trend Jan - Des)

Memantau kemunculan ulang defect per bulan — evaluasi efektivitas action penanggulangan.

Tidak Muncul Rendah (1-10) Sedang (11-50) Tinggi (>50)
No Jenis Defect JAN FEB MAR APR MAY JUN JUL AUG SEP OCT NOV DEC TOTAL
📈

Trend Status Kemunculan Jenis Defect

Monitoring total item/jenis defect yang baru muncul, berulang, atau berhasil dihilangkan per bulan.

Trend Top 3 Defect

PRODUCTION, QUALITY AND DELIVERY MONITORING 2026

Data Produksi dan Quality Control (Bulan Berjalan)